Tool Shop

THE TOOL SHOP AND ITS ACTIVITIES


Tool shop operations mainly focus on designing and producing moulds for plastic injection of automotive parts, including polishing glass intended for metal coating and various other profiles. The remaining operations consist of making pressing tools, single-purpose machines and other solutions. The tool shop’s activities also make sure that presses are fully operational, which involves repairing and maintaining serial production moulds.

Moulds are produced and prepared using the latest CNC machining centres employing electro-erosive cutting, edging, wire cutting and other procedures. We can test injection moulds on our own ARBURG presses.
The tool shop is operated by a team of six construction technicians who can prepare the drawing documentation for your project in 2D or 3D and according to your requirements.

PERFORMANCE INDICATORS


The tool shop employs 37 people, 26 of whom are production workers.

Total weight of tools and moulds: 6400 kg

Software:
CAD: Solidworks 3D
CAM: SolidCAM
Supported formats: STEP, IGES, DXF, DWG, CATPART, SLDPRT
Standards used: Hasco, Meusburger, DME, SYNVENTIVE and INCOE hot runner systems

HARDWARE:

HERMLE C42 CNC MACHINING CENTRE, 5 AXES
Table size: D = 800 mm
Traverse: X = 800 mm, Y = 800 mm, Z = 550 mm
Capacity: 850 kg

AXA VCC 1200 CNC MACHINING CENTRE, 3 AXES
Table size: 1350 x 500 mm
Traverse: X = 1200 mm, Y = 550 mm, Z = 600 mm
Capacity: 540 kg

DUGARD 1500 WMC 
Table size: 1650 x 635 mm
Traverse: X = 1525 mm, Y = 635 mm, Z = 635 mm
Capacity: 1200 kg

PENTA HSC 432 CNC MACHINING CENTRE FOR GRAPHITE ELECTRODES
Table size:  550 mm x 400 mm
Traverse: X = 400 mm, Y = 350 mm, Z = 200 mm
Capacity: 100 kg 

PENTA 1060 G CNC ELECTRO-EROSIVE BORING
Table size: 1250 x 750 mm
Traverse: X = 1000 mm, Y = 600 mm, Z = 500 mm
Tank size: X = 1900 mm, Y = 1100 mm, Z = 550 mm
Capacity: 4500 kg

PENTA 650 G
Table size: 1000 x 600 mm
Traverse: X = 600 mm, Y = 500 mm, Z = 500 mm
Tank size: X = 1400 mm, Y = 800 mm, Z = 500 mm
Capacity: 4000 kg

PENTA 2030A CNC ELECTRO-EROSIVE DRILL
Max. size of machined part: X = 1050 mm, Y = 820 mm, Z = 410 mm
Traverse: X = 300 mm, Y = 200 mm, Z = 345 mm
Capacity: 200 kg

FANUC α-C600iA CNC WIRE CUTTERS
Max. size of machined part: X = 1050 mm, Y = 820 mm, Z = 410 mm
Traverse: X = 600 mm, Y = 400 mm, Z = 410 mm
Capacity: 1000 kg

FANUC α-1iE
Max. size of machined part: X = 1050 mm, Y = 820 mm, Z = 300 mm
Traverse: X = 600 mm, Y = 400 mm, Z = 310 mm
Capacity: 1000 kg

CONTACTS

Tool Shop Leader
tel: 728 305 262
e-mail: nastrojarna@kpzas.cz